DIY leather wallet

After 15 years of use and abuse in my sweaty jeans, my wallet had finally reached the end of its run. Looking at a worthy replacement, I started shopping around the web and found several canditates. However, either slightly too bulky or just out of my means, I finally decided to build my own. A tedious search on the web turned up this one, a template for a simple bifold wallet with slots for two cards on each size. Careful analysis of the design indicated that there was much more to leather work than met the eye and instead of cooking up my own design only to risk the wallet not folding properly, I opted to simply follow the instructions (for once). It’s sturdy, maintainable and looks good; hopefully, it will outlast me.

Wanting to offer some as Christmas gifts as well, I ended up making three. Here is abbreviated list of the challenges I encountered during the building:

  • leather is difficult to find, be thorough in you search for sources, call every fabric shop and cobbler in your region and once you find some, get there and feel the material for yourself;
  • sewing leather is long and tedious if you want to do it properly (with saddle stitching in this case), get the right needles and be patient, I ended up going through David Attenborough’s entire series on plants and birds in the course of putting mines together;
  • burnishing the edges of the leather (ie: make them smooth and shiny) is hard and appears to not work on vegetables tanned types; you also need a burnisher, which I build by cutting a section of a branch, hooking it up to a Dremel and then sculpting it to make a groove.

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